Fully Automatic Flat Face Mask Making Machine

The full-automatic face mask machine production line equips with one mask body machine and two ear loop machines. The mask body sheets are assembly, and next conveyed to the turnover mechanism by belt. Through the turnover mechanism, the mask tray is flipped to the conveyor belt which is connected to the ear loop machine, and then the mask sheets are conveyed to the first mask tray on the front of the ear loop machine by belt. Finally put the mask sheets into the mask tray of the ear loop machine by air cylinder. After that the ear loop machine automatically welds of the ear loops to masks, covers edges and other actions to finalize the mask production.

Product Details

1.1.1Machine Introduction


1.The full-automatic face mask machine production line equips with one mask body machine and two ear loop machines. The mask body sheets are assembly, and next conveyed to the turnover mechanism by belt. Through the turnover mechanism, the mask tray is flipped to the conveyor belt which is connected to the ear loop machine, and then the mask sheets are conveyed to the first mask tray on the front of the ear loop machine by belt. Finally put the mask sheets into the mask tray of the ear loop machine by air cylinder. After that the ear loop machine automatically welds of the ear loops to masks, covers edges and other actions to finalize the mask production.


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2. The full-automatic flat mask machine production line is mainly used for automatic forming of flat masks: the entire roll of fabric is unrolled and driven by rollers, and the fabric passes automatic folding and hemming; the entire length of the nose bridge strip is pulled and unrolled, cut to length and imported to the hemming In the fabric, the two sides are ultrasonically welded to the seal, and then the ultrasonic side seal is cut and shaped by a cutter; the mask is conveyed to the two mask ear loop welding stations through an assembly line, and the final mask is formed by ultrasonic welding; when the mask is completed, it is transported to the flat belt line for collection by conveyor.


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3.Characteristics

  • l The entire equipment is fully automated.

  • l High stability, low failure rate, well designed, powerful and durable.

  • l PLC programming control, servo driving system, high level of automation.

  • l Automatic tension control to ensure balanced tension of raw materials.

  • l Photoelectric (optical fiber) detection of raw materials to avoid errors and reduce waste.


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4. Mechanical characteristics:

  • l Automatic tension control to ensure a balanced tension of raw materials.

  • l Photoelectric detection of raw materials to avoid mistakes and reduce waste.

  • l Able to produce one to four layers of mask body. The length of the finished product conveyor belt is 1200MM.

  • l Changing molds can produce masks of different sizes and styles.

  • l The whole machine adopts aluminum alloy structure, which is beautiful, powerful and durable.

  • l Mechanically adjustable parts: the folded part can be adjusted; the welding pattern of the mask body can be designed; the mask can be made with 1-4 layers (the activated carbon material can be added in the middle).



1.1.2 Technical parameters


1. Equipment size: 7000mm (L) × 3500mm (W) × 1900mm (H) (for reference only, please in kind prevail.);
2. Appearance color: international standard warm gray 1C (DB standard color), according to this standard if not specified;
3. Equipment weight: 1500kg, ground load ≤500KG /m2;
4. Power supply: 220VAC ± 5﹪, 50HZ, rated power about 19KW;
5. Compressed air: 0.5 ~ 0.7 MPa, using flow rate of 300L / min around;
6. Operating environment: temperature 10 ~ 35 ℃, humidity 5-35% HR, no flammable and corrosive gas, no dust (cleanness no less than 100,000)
7. Production efficiency: 100-120PCS / MIN;


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1.1.3  Production Materials List


1. SS non-woven fabric dark color-for outer layer
Material weight: 25g / m²
Material width 200MM
Cut length 175MM/PC
Monolithic weight 0.875G
Remarks: green, blue, black, etc.
2. White melt blown non-woven fabric-filter layer
Material weight 22 g / m²
Material width 180MM
Cut length 175MM/PC
Monolithic weight 0.693G
Remarks: The filter index is 90%, 95%, 99.99%. Materials can be selected according to the production requirements of the enterprise. The width of 175MM can also be used.
3. SS non-woven fabric light color or white-for inner layer
Material weight 25 g /m²
Material width 210MM
Cut length 175MM/PC
Monolithic weight 0.91875G
Note: 20 grams can be used, but the overall mask is soft.
4. Bridge of nose
Each slice length 100mm
Note: Plastic or iron, recommended to use plastic with iron wire.
5.  Elastic earband
Each slice length 300MM
Note: Single side 150MM * 2 side = 300MM


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